X-Carve CNC Router

About

The X-Carve has a maximum cutting area of 750mm x 750mm x 65mm, assuming no waste board above the stock one. We strongly encourage using a waste board (1/8″ or 1/4″ plywood is good) on top of the current base board! The router is a Dewalt DWP611. It also has a 1/2″ to 1/4″ adapter for bits.

  • Start the computer and login to Easel (You will need to create an account if you do not have one, see: http://easel.inventables.com/users/sign_in).
  • Adjust the size of the board you will use by clicking on the board size.
  • Put down a waste board under your work and clamp it in a way that the bit will not hit the clamps.
  • Import your SVG file into Easel.
  • Adjust the depths of the areas you will cut or pocket.
  • The bit most commonly used is 3mm or 1/8″ (Use calipers to check if dimensions are critical).
  • The recommended settings take a long time. If your are feeling adventurous try the following settings. If you see missed steps slow down towards the recommended settings.
    • Feed Rate: 100in/min
    • Plunge Rate 40in/min
    • Depth per Pass: 0.1in
    • Fill Method: Pro and Spiral
  • Click Carve and walk through the screens.
  • When moving, be extremely careful about the units for movement. 1 inch in the z is a lot and it is easy to break bits by jamming the router into the board, even if you’ve witnessed this mistake!
  • The origin should be the lower left hand corner. The home position is on the top of the work.
  • Again make sure the clamps will not be hit. The safety height can be adjusted in the advanced settings – this is how high the bit will go between cutting different areas.

Safety

Important safety information.

  • DONT BREAK THE Z AXIS If you tell the X-Carve to travel too high, the Z-Axis homing switch will break the (fragile, plastic) Z homing switch. Ask for help if you are not sure.
  • Wear Safety Glasses
  • Turn on the air filter when cutting
  • Breathing masks are available and encouraged

Materials

Any type of wood or plastic. Aluminum is possible but must be cut slowly and lubricated during the cut (WD-40 works).

Power and Speeds

For wood you can start with:

  • Feed Rate: 100in/min
  • Plunge Rate 40in/min
  • Depth per Pass: 0.1in

Slow down if you see missed steps, mis-aligned passes, etc.

Tips and Tricks

Notes

Member Projects

20211214_172816

Wooden Signs

Tray20220118

Wooden Tray

Turtle

Wooden Turtle

Dan's Clock

Dan is Building a Clock with the X-Carve

X-Carve CNC Router

Owner:   Fox.Build

Manufacturer:   Inventables

Serial #    ---

Website:  

Instructions:  

Replacement Cost:   $2,299

Size/Volume:   750mm x 750mm x 55mm